End-to-end traceability
Connect process, batches and IT systems to build audit-ready compliance evidence - and reduce non-conformities before they reach the customer.
To define recall scope
Time spent in audits
Batches traced end-to-end
Digital batch records
The problem: paper-based traceability is no longer enough
In sectors subject to regulatory requirements (food & beverage, pharmaceutical, chemical, automotive), manual traceability has become an operational risk. Product recalls take days, audits mobilize weeks and non-conformities are detected after the fact, when it's too late.
- Unconsolidated paper traceability, lengthy manual entries
- Batch history difficult to reconstruct in case of incident
- Slow product recalls with hard-to-define scope
- Time-consuming and resource-intensive audits
Production data identification and capture
We deploy automatic capture systems at each key step: barcode scanning, RFID, industrial vision, guided HMI input. Data is timestamped, associated with operators, equipment and process parameters - and linked to incoming and outgoing batches.
- 1D/2D barcodes, QR, UHF and HF RFID
- Guided input on touchscreen HMI or tablet
- Industrial vision for automatic reading
- Automatic batch - equipment - operator association
- Real-time synchronization with ERP or MES
Unified batch history construction
All captured data is centralized in a single traceability repository: who did what, with which equipment, under what conditions, at what time. The genealogy tree of a batch - from raw material to finished product - is reconstructable in seconds.
- Upstream/downstream traceability graph per batch
- Real-time genealogy tree reconstruction
- Reverse traceability queries (which batch? which customers?)
- History retention per regulatory requirements
- Audit interface with filters and structured exports
Compliance, audits and recall management
In case of an incident, the scope of affected batches is identified in minutes. Compliance documentation is generated automatically for each audit. Deviations are traced and corrective actions are associated with affected batches - to close the quality loop.
- Recall scope identification in under 10 minutes
- Automatic batch file generation for audits
- Non-conformity management linked to batches
- Corrective and preventive action traceability (CAPA)
- IFS, BRC, ISO 22000, FDA 21 CFR Part 11 compliance
